New Pal 4.0 Continuous

The new Alvey Pal 4.0 Continuous palletiser is ideally suited for lines running at 40 to 100 cases / min, up to 9 pallet layers / min and outputs up to 90 pallets per hour.

Designed for high speed single lines, or combined output from multi-lines. Clean and lean design, great visibility and access, operator friendly, easy recovery and higher line efficiencies. A true example of Industry 4.0 connectivity.

Servo driven like robots, so virtually no maintenance and high MTBF. Gentle on the product, extremely tolerant with consistently high run rates.


  • High capacity palletiser
  • Flexible layout configurations
  • Class leading continuous infeed, flexible pattern build with clever gap maintenance
  • Soft handling ideally suited to delicate products, also display, easy open and SRP cases
  • Express elevator for reduced exchange times
  • Full accessibility for operation and maintenance 
  • Clear view of all critical operations
  • User friendly HMI
  • Low maintenance
  • Connected

Technical specification

CapacityUp to 30 case meters / minute, e.g. for example 100 cases 300 mm long / min
(depending on pattern)
Pallet heightUp to 2.600 mm including pallet depending on machine type and TOR
Product dimensionsMin L 200 x W 150 x H 80 mm
Max L 600 x W 400 x H 600 mm
Product weightMax 25 kg
Product typesCarton cases, plastic trays, shrink-wrapped packs and other
Pallet typesEURO 800 x 1.200, Industry 1.000 x 1.200, ½ EURO 800 x 600, other
Max. layer dimension1.100 x 1.300 mm
Min. layer dimension600 x 1.000 mm
Optional accessoriesunder apron clamping, layer sheet dispenser

The parameters listed above are informative and may vary in concrete applications based on the product specifications.